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Equipment monitoring for dark kitchens.

UpNorth Group · equipment monitoring, alerts and reporting for dark kitchens, live

When the network drops mid-service, UpNorth’s kitchen crews keep working on the tablet in front of them and nothing they logged during the outage is lost. Their operations team sees every kitchen’s equipment on one screen, and each alert goes to whoever has to act on it.

The Kioti operations dashboard: live equipment status, active alerts, and the health of every kitchen on one screen

Overview

UpNorth Group runs dark kitchens, delivery-only sites where fridges, ovens, prep stations and holding cabinets are all instrumented and all critical to getting food out on time. The tooling they had handled steady-state service well enough. It broke exactly when it mattered, when the network dropped mid-service and kitchen tablets disagreed with each other. Their operations team also needed to see the patterns across every site at once.

They brought OpenKit in to build one system across iOS, Android and web for equipment monitoring, alerts and reporting, designed from the start around what happens when the network fails mid-service.

  • iOS, Android and web apps, plus the IoT ingestion pipeline behind them.
  • Kitchen tablets that keep working through a dropped connection.

1,000+

Equipment readings an hour, watched live across every site

99.9%

Uptime across UpNorth’s kitchens in live service

0

Workflows lost to a network drop

3

Apps carrying one state, iOS, Android and web

Challenge

What UpNorth needed

Kitchen IoT is easy in steady state. The hard part is dinner service. When the network drops, most tools either freeze or quietly present stale data as if it were live, and a kitchen acting on stale temperatures is a food-safety question waiting to be asked. The system had to assume the connection will fail and stay honest about what it knows when it does.

  • Equipment monitoring that stays truthful through an outage, on the tablet in front of the crew.
  • Alerts that reach the right person at the right severity, before equipment drift becomes an incident.
  • Reporting that lets one operations team run multiple kitchens, with an audit trail the safety team can stand behind.

Approach

Inside Kioti

Kioti runs as a single platform across iOS, Android and web, with shared state across all three apps and role-based views for kitchen managers, engineers, panel operatives and area managers. The IoT pipeline takes 1,000+ readings an hour in live service. The hard part was the tablet, and that is where the build started.

Tablets that survive a dropped connection

Prep checklists, equipment checks and service workflows run on the kitchen tablet and keep running when the network goes. The tablet holds local state through the outage and reconciles on reconnect, so a crew never repeats work or loses progress because the Wi-Fi blinked mid-service.

Kitchen tablet showing daily prep and service workflows

Every piece of equipment, reporting live

Every fridge, oven and prep station reports into one equipment view, alongside gas, electricity and water monitoring, with trends per unit so an operator catches drift before it becomes a fault.

Equipment view with per-fridge and per-oven telemetry

Alerts routed by severity, tracked to resolution

Equipment drift, temperature excursions and safety triggers route to the right person at the right severity. Each alert is tracked from acknowledgement to resolution.

Alert system with severity, routing, and acknowledgement

Reports and a HACCP-aligned audit trail

Daily and weekly breakdowns give the operations team the patterns across kitchens. Monthly equipment fault reports track faults and callouts per site. Underneath sits a HACCP-aligned audit trail the safety team can take into a regulator-facing conversation.

Reports view with a daily and weekly operations breakdown

Result

What changed for UpNorth

Kioti runs live across UpNorth’s kitchens at 99.9% uptime. The team works from whatever suits the role, from a tablet on the kitchen floor to the console that covers them all.

UpNorth came back the year after launch to extend it across every site, with area-manager views and utilities reporting.

Stack

The build and the controls

The build

  • IoT ingestion, 1,000+ readings an hour
  • iOS + Android native apps
  • Web operations console
  • Tablet workflows with offline tolerance
  • Equipment + alerts + reports

Controls on this project

  • UK GDPR
  • UK data residency
  • Hospitality safety reporting alignment

Voice

What UpNorth said

Working with OpenKit proved to be a thoroughly enjoyable and collaborative experience; they were quick to adapt to industry specific challenges and applied their expertise in software development to deliver an enterprise grade full stack IOT solution. I was impressed with how creatively they were able to produce solutions when faced with complex and unexpected scenarios.
Charles Lewis · Software Development Manager, UpNorth Group

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